Advanced thermal process engineering

Turning complex
feedstocks into
engineered value.

Thermatubes develops complete pyrolysis solutions—from first laboratory question to a commissioned, commercially focused facility.

THERMAL
CORE
550°C PROCESS CONTROL
360° PROJECT DELIVERY
01→09 TRL DEVELOPMENT
R&D ENGINEERING MANUFACTURING COMMISSIONING

// HOW WE WORK

Evidence before scale.
Integration before steel.

We convert uncertainty into defined design criteria, bankable engineering packages and measurable performance targets.

01

DISCOVER

Feedstock, objectives & constraints

02

VALIDATE

Lab work, analytics & balances

03

ENGINEER

Process, equipment & facility

04

DELIVER

Manufacture, integrate & install

05

PROVE

Commission, test & optimize

Beyond equipment.
Complete process certainty.

Pyrolysis projects succeed when chemistry, thermal design, equipment and operations are developed together. Thermatubes brings those disciplines into one coordinated engineering path.

Our network of PhD specialists, chemical and thermal engineers, professional engineers, laboratory experts and manufacturing partners scales to meet each project—from targeted research to full commercial development.

FULL PROJECT LIFECYCLE
MULTI TECHNOLOGY PLATFORM
GLOBAL EXPERT NETWORK
ONE INTEGRATED TEAM

From question to
operating asset.

One technical partner across the entire development cycle reduces interface risk, preserves design intent and accelerates learning.

01

Research & feedstock studies

Characterization, literature review, bench programs and test matrices built around the real variability of your material.

02

Process design & validation

Process selection, laboratory procedures, mass and energy balances, thermal design, product recovery and analytical validation.

03

Equipment engineering

Reactors, condensers, gas cleaning, heat recovery and solids handling engineered as one integrated process.

04

Manufacturing & assembly

Detailed equipment design, fabrication coordination, assembly, inspection and delivery from pilot to commercial scale.

05

Facility & EPC support

Plot plans, utility integration, PFDs, equipment specifications and practical support through construction.

06

Commissioning & optimization

Start-up planning, performance testing, operator support, troubleshooting and continuous process improvement.

The right thermal pathway.
Not a predetermined answer.

01

Rotary & legacy systems

Proven thermal conversion platforms, modernized through better heat integration, controls and product recovery.

02

Plasma-assisted pyrolysis

Electrically assisted processes for controlled reaction environments and demanding feedstocks.

03

Microwave pyrolysis

Volumetric heating concepts evaluated where feedstock properties and process objectives justify the approach.

04

Heat-pipe systems

High-temperature sodium heat pipes and alternative working fluids for exchangers, economizers and thermal recovery.

Different materials.
One disciplined method.

01 End-of-life tires
02 Biomass & wood
03 Plastics & composites
04 Industrial residues
05 Specialty waste streams

Evidence before scale.
Integration before steel.

We convert uncertainty into defined design criteria, bankable engineering packages and measurable performance targets.

01

DISCOVER

Feedstock, objectives & constraints

02

VALIDATE

Lab work, analytics & balances

03

ENGINEER

Process, equipment & facility

04

DELIVER

Manufacture, integrate & install

05

PROVE

Commission, test & optimize

Specialists assembled
around your challenge.

Every feedstock and project stage requires a different concentration of expertise. We build the team around the work—not the other way around.

Chemical engineering Analytical chemistry Laboratory operations Mass & energy balance Thermal engineering Mechanical design Professional engineering Controls & automation Environmental systems Project execution